Robotic welding · Gas-shielded arc welding

Collaborative Welding Robot

Guide the robot along a seam, then repeat the weld on fixtured parts. The water-cooled, wire-fed torch supports stitch welding and multi-pass joints.

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Technical specifications

Welding system specifications

The welding process, teaching method and torch package define the cell. Arm reach, payload, welding current and duty cycle depend on the arm and power source selected for the job.

Item	Configuration
Welding process	Gas-shielded, wire-fed arc welding
Programming	Hand-guided teaching of weld path points
Supported sequences	Intermittent welds and multi-layer, multi-pass welds
Wire delivery	Dual closed-loop wire feed
Torch	Water-cooled neck and cable, dual shielding-gas paths
Robot feedback	Joint force sensing for collision detection

Applications

Where hand-guided welding fits

The fixture locates the joint. The robot repeats the taught path, so joint access and part fit-up matter as much as the arm movement.

Repeated fillet seams

For a bracket or frame, locate each part against the same stops. Check the torch approach at both ends of the seam and around clamps.

Intermittent seams

Teach the start and stop points for each stitch. Use the actual assembly to check weld spacing and distortion after the part cools.

Multi-pass joints

Plan the pass sequence and torch angles so the arm can reach the joint as the groove fills. Inspect the weld against the procedure for that material.

Short changeovers

For a family of similar fabrications, locate each variant on the fixture and recall its own program. Check the first seam after each fixture or part change.

Product systems

From teaching to a finished seam

The hand control, arm and torch each play a different role in repeating the welding procedure.

Hand-guided teaching

Robot hand-guiding control with protected display and physical buttons

Record the seam at the fixture

The operator guides the arm to record positions along the joint. Physical buttons on the protected teaching handle let the operator record points while watching torch access. A dry run reveals clashes before the arc starts.

Arm motion and sensing

Articulated welding robot wrist and arm joints

Keep the torch on its path

Low-speed motion control and vibration suppression steady the arm through a weld. Joint force sensing supports collision detection. The cell layout must also address the arc, fumes, hot workpieces and access for loading.

Torch and wire feed

Water-cooled welding torch neck and its supply lines

Maintain shielding and wire delivery

The torch has a water-cooled neck and cable. Two shielding-gas paths mix at the nozzle and the wire feeder regulates delivery. Match the wire, gas and power source to the welding procedure and required duty cycle.

Configuration

Configure the welding cell

Reach and fixture

Check every seam and torch orientation on the fixture, including access for tacking, loading and part removal. Include torch and cable loads.

Weld procedure

Specify base material, joint preparation, wire, gas and weld acceptance criteria. Identify any seam-tracking requirement for the selected package.

Station protection

Define arc screening, extraction, access control and restart with the plant team. Trial the part with the production fixture and welding settings.

Before start-up

Installation and commissioning

Prepare utilities, lifting and the installation area, then coordinate start-up and handover.

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Before production

Operator and programming training

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In operation

Maintenance and troubleshooting

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Planned spares

The right spare parts

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Self-service

Operation and maintenance videos

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Contract scope

Service and warranty scope

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Project enquiry

Discuss your project

Tell us what you want to make or improve. Technical details and drawings can follow.

Material, thickness and part size
Drawings and production volume
Location and project timing

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